KieranTimberlake Associates is a mid-sized architectural firm
recognized for the quality and originality of its design, and for
the research which informs its work. In 2003 we used an AIA Latrobe
Fellowship grant to study forward-looking design and fabrication
processes employed by the automotive, aircraft and shipbuilding
industries, with a focus on lessons for the building construction
industry. One of the things which struck us about the manufacture
of cars, planes and ships was the use of ISO standards to provide a
consistent approach to quality assurance in design and fabrication
processes throughout the complex supply chains of these
industries.
We know from direct experience the difficulty of quality control in
the multi-party enterprise of building design and construction. For
many years, the approach to quality control in our office was
informal but effective, relying upon close involvement in all
aspects of projects by partners and senior staff. However, as our
firm grew and the size and complexity of our projects increased,
the risks posed by inconsistent practices and lack of built-in
checks multiplied, requiring us to seek a more structured approach
to quality management of our working processes. Drawing on our
investigation of quality assurance in the Latrobe research, three
years ago we decided to pursue ISO 9001:2000 certification as a way
of managing quality within our firm.
ISO is an international federation of national standards
organizations which aligns the structure and requirements of many
constituent national standards. One of the most widely used
standards, ISO 9001, establishes requirements for quality
management and assurance systems within an organization. In this
context, quality is defined simply as efficiently
meeting client and regulatory requirements. ISO 9001:2000 (the
current version) consists of an outline of requirements for the
scope and operations of an effective quality management system,
with sections which address management responsibility, resource
stewardship, product/service planning and realization, performance
measurement, analysis and improvement. Though originally developed
for manufacturing industries, ISO 9001 is a generic management
system standard in that it can be applied to any organization which
produces products or services. The focus on quality as the outcome
of process meshes well with the operations of creative service
professions like architectural design and engineering, among which
ISO 9001 is beginning to make significant inroads.
ISO 9001 is based upon a process approach to
implementing a quality management system. Attaining and maintaining
certification requires that an organization: 1) define the
processes by which it conducts work in a manner which facilitates
analysis and improvement; 2) structure these processes so they
build in quality assurance practices which are measurable and
recordable; 3) deliberately monitor the way it works to ensure that
the defined processes are followed and incorporate the quality
measures identified as necessary and important to its practice; and
4) adjust the processes as opportunities for improvement or
correction are discovered. This Plan, Do, Monitor,
Learn cycle, integral to the concept of continual
improvement, operates at multiple levels within ISO 9001. We felt
at home with the Plan and Do steps of this cycle; our challenge was
to ingrain Monitor and Learn into our firm in a way which
wouldnt stifle the creativity of our design process, the open
culture of our workplace or the originality of our designs.
The first step we took toward ISO certification was documenting a
management system for our practicea comprehensive description
of the way that we work. With the assistance of John Broomfield, a
systems consultant, we defined normative processes for the key work
interactions within the firm, a total of 41 processes covering
project management, design resources, administration, business
operations, IT, HR and quality assurance. These descriptions are
developed as flow charts--generalized road maps conveying the key
roles, steps, decisions, checks and records involved in managing
the firm and the design projects we undertake. We defined these
processes as they usually occurred rather than as we thought they
should work, recognizing that they may be imperfect, but can be
examined and improved upon. The ISO 9000 standard intruded into one
corner of this activity, introducing quality assurance processes to
address internal auditing, corrective and preventive actions, and
management of our QA/QC system.
We also assembled the forms, formats and instructions developed for
managing and standardizing our work, and established a control
system to identify these documents, indicate whether they are
current, and link them to our process descriptions where relevant.
We named the resulting creature KTMS, which could stand for
KieranTimberlake Management System, but also served as admonition
to Keep Things Mighty Simple.
With KTMS in place, we drafted a quality policy for the firm, with
measurable goals and specific priorities. Our quality policy
requires that we monitor our work and make improvements to the way
we work based upon what we learnactivity governed by quality
assurance processes defined in KTMS. During the following nine
months we introduced KTMS and our quality policy to the office
staff, conducted a cycle of internal audits of our working
practices, identified many issues requiring attention, and
initiated corrective actions which involved the entire
office.
Verifying an ISO compliant quality management system involves
external auditing and certification by an accrediting agency. We
choose Lloyds Register Quality Assurance (LRQA) to review our
system and audit the firm for compliance with ISO 9001. The audit
sequence consisted of a preliminary document review, an in-depth
accreditation audit, and annual surveillance visits during the
three year period of the certification. Our relationship with LRQA
is valuable, providing unbiased feedback on our quality practices
and producing mutual respect. We attained certification in January
2006, and are coming up on our third surveillance visit this
summer.
The cost of this effort has been significant. In addition to a year
of preparation, maintaining ISO compliance of KTMS occupies a third
of one associates time for managing ongoing audits and
improvement activity, and adds responsibility for record keeping
and feedback to project managers. The benefits to the firm are
gradual but profound. It has enabled us to correct some
long-standing deficiencies and standardize best practices, without
becoming too procedural or bureaucratic. It has helped us maintain
a balance between analytical rigor and creative intuition.